Willow unitized façade system

A new generation of timber façade systems - Pilefaçade

The building sector remains one of the largest contributors to carbon emissions in Europe. As demands for climate-conscious solutions grow, the Pilefaçade project offers a visionary shift toward regenerative construction – by embracing fast-growing willow as the foundation of a scalable, hybrid unitized curtain wall system.

Pilefaçade is a low-carbon, hybrid unitized curtain wall system, replacing aluminum with willow and using recycled aluminum caps for weather protection. It can save up to 150 kg CO₂e/m² FSA, reducing carbon footprint and enabling fast, cost-effective on-site assembly.

From fast-growing willow to scalable façade system

Pilefaçade explores using willow, a fast-growing, carbon-absorbing plant, to create a prefabricated façade system as a scalable, low-emission alternative to current building systems.

The system incorporates biogenic materials, primarily willow, replacing high-carbon materials like aluminum. It uses laminated willow for load-bearing frames, thin branches for rainscreen cladding, and pressed panels from by-products.

This hybrid design combines the aesthetic and thermal benefits of wood with the stability of recycled aluminum caps, enabling faster installation, improved insulation, durability, and a reduced CO₂ footprint.

Key sustainability benefits

Carbon impact
Willow absorbs 10–15 t CO₂/ha/year – more than many timbers. It saves up to 150 kg CO₂e/m² compared to aluminum façades and reduces frame emissions by up to 75%.

 

Local & low-impact
Grown in Northern Europe, fully utilized from bark to branch. Heat-treated without toxins, with lignin acting as a natural binder.

 

Superior insulation
Provides better thermal performance than metal, enhanced with wood fiber and cork-based layers.

 

Modular & reusable
Click-mounted system allows for fast assembly, easy repairs, and full disassembly.

Developing a hybrid façade system with willow for:

 

Insulation panels

Willow enhances thermal performance, improving energy efficiency.

Load-bearing frames

Laminated willow provides a strong, sustainable alternative to metals.

Acoustic panels

Willow’s density helps with soundproofing.

Interior wall linings

Willow regulates humidity and improves thermal insulation.

Exterior cladding

Willow’s weather-resistant properties make it ideal for durable, low-maintenance cladding.

What makes willow special?

 

    • Grows 2–3 meters per year

 

    • Absorbs 10–15 tons CO₂ per hectare per year

 

    • Captures more carbon than most traditional trees

 

    • No replanting needed – regenerates from its roots

 

    • Improves soil health, biodiversity & water quality

 

  • Grows in Europe—supports local supply chains

 

 

Project partners:

Staticus
pre manufactured assembly design and production

Schmidt Hammer Lassen
façade component design, research and development

pilebyg
raw materials growing, process knowledge

moow.
research testing, development and production of willow-based materials

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